Denim finishing has historically been resource-intensive, requiring excessive water, energy, and chemicals to achieve the desired effects. As manufacturers and fashion brands shift towards sustainable and cost-effective production, there is a growing need for innovative solutions that optimize efficiency while reducing environmental impact.
Tonello has pioneered this transformation with three advanced technologies that enable significant savings in water and power consumption, optimise dye intake, and provide greater operational efficiency in denim processing.
Tonello’s washing machines for denim finishing are known for bringing about operational efficiencies in your denim finishing processes. Reducing costs of energy and water consumption and at the same time increasing precision in finishing jeans and giving denim garments specific effects.
Tonello washing machines are packed with three innovative technologies that revolutionize denim finishing, transforming your finishing operations by way of a more efficient use of water and saving on power consumption. Not just that, Tonello washing machines have greater accuracy in carrying out finishing effects and thus more control in the hands of designers and fashion houses to deliver aesthetics that make their denim apparels look unique.
The combination of different technologies in one machine ensures the highest possible savings.
Besides, reducing manual operations minimizes possible human errors, resulting in the shortening of the overall finishing process time.
The three Tonello technologies that contribute to making your finishing operations efficient and cost-effective are:
1. Tonello UP System
Tonello’s UP system significantly reduces the amount of water needed during the finishing process, bringing the liquor ratio to unprecedented levels. An ongoing flow of water is constantly injected, recovered, and recirculated within the machine, making the washing process efficient. Tonello’s UP technology significantly reduces operating costs with up to 53% water saving compared to traditional methods of denim finishing.
2. Tonello Ozone in Water Technology
Tonello’s Ozone in water technology eliminates backstaining, thus reducing water consumption, and also helps create a variety of bleaching effects.
3. Tonello Core 2.0 – Automatic Nebulization System
Tonello’s automatic nebulization system - Core 2.0, produces a fine mist inside the washing drum, resulting in uniform or contrasting effects on the garments. Tonello’s Core 2.0 makes each garment unique, and at the same time perfectly reproducible, a task achieved by Tonello’s software. Core 2.0 dramatically lowers water consumption during washing processes and enables the application of a wide range of products, optimizing their consumption, while making an important contribution to reducing energy costs.
Tonello dyeing and finishing machines such as G1 LD3/MD3 come equipped with the Tonello UP System that considerably reduces the liquor ratio by up to 3:1. The colour kitchen optimizes the intake amount of dyes, and ensures high quality, reproducible dyeing effects.
Fashion Sustainability
Reduced water, optimized quantity of dyes, and less power expenditure altogether move to achieve a fashion brand’s sustainability goals.
Tonello continuously evolves and innovates to offer customers the most state-of-the-art, high-performance denim finishing technology.
At Tonello, problem-solving, creativity, and excellence are core themes that propel everyday business operations.
Tonello, at every opportunity, not just meets but tries to exceed client expectations.
The Tonello team prides itself on constantly exploring, researching, and introducing innovative ideas that can truly change the world of denim finishing while also leaving less carbon footprint.
