Raise Operational efficiency and boost workforce productivity with an Intelligent, RFID enabled, fully automated Overhead Hanger System

Published: 24 May 2024

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The overhead suspension system also known as overhead hanger system in apparel manufacturing is a flexible material handling system that functions with a computerized overhead transportation system that assists the movement of garment components automatically from one workstation to the next according to a pre-determined sequence.

 

It replaces the traditional garment production mechanisms of handing, bundling, tying and untying, and manually moving garment parts.

 

Overhead hanger systems are useful as they reduce material handling by sewing operators and minimise material transportation. Overhead hanger transportation systems have many benefits over traditional material handling systems like using bundle trolleys.

 

There are several benefits of overhead hanger systems which are:

 

  • Increases Needle time: with this overhead hanger system operators focus on only sewing garments, they don't need to open a bundle, pick up panels, dispose panels, then again bundle up stitched garments and get up and transport the bundle to next operator. All these superfluous activities are cut out from operations. Hence this system enhances labour (as well as machine) productivity.
  • Higher productivity: Overhead hanging systems not only improve labour and machine productivity they also improve product quality
  • Better Quality: No need for bundling garment components at the time of feeding
  • Factory floor Space optimization: Overhead hanger systems leverage unused vertical space and save valuable floor space for other operations.

Sewing operators concentrate on a single function i.e. sewing; without worrying where workpieces are coming from and where the pieces should go next.

 

Such overhead hanger systems can drastically reduce throughput time by up to 95% due to the elimination of manual transportation, bundling and handling time as each assembly part is automatically sent to the next operator, making overall operations efficient and boosting productivity.

 

Making use of Overhead Hanger Systems in garment manufacturing operations result in clean, neat and organized work production, reducing the need for cleaning and ironing.

 

By leveraging an overhead hanger system, Garment manufacturers can improve operational efficiency, enhance workers’ productivity through a consistent and smooth workflow.

 

Improving efficiency and enhancing productivity is a necessity in today’s fast-moving fashion and apparel industry, to be able to stay competitive and in the game.

 

Magnum Resources presents the Intelligent Hanger or Overhead Suspension System the Sunrise S-50. The S-50 adopts a one-piece flow system making operations simple and easy. It is the first Overhead Hanger System which is RFID technology enabled with quick information recognition.

 

The S50 Overhead Suspension System, with a simple structure and equally easy maintenance operation, can be installed in most factories.

 

The chains and track are sealed and ensure the equipment running environment is safe and efficient, keeping the production environment clean.

 

This Overhead Hanger System comes fully loaded with software functionalities, an easy-to-use interface, thus making it easy to operate.

 

This is why the S-50 Sunrise Overhead Hanging System is trusted by garment manufacturers across the world.

 

Consider equipping your manufacturing operations and factory with an intelligent Hanger System making your operations more streamlines, efficient and enhancing workforce productivity.

 

Call our senior automation advisor at +91 9924104568

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Write to us at: info@magnumresources.co.in